Industry News
yes, i can help explain relay failure modes in cars!
Release time:2025-06-29 05:02:48

    A relay in a car is an electrically operated switch that allows a small current to control a larger current to a component or system, such as the starter motor, fuel pump, or headlights. Relay failure can result in various issues with the affected systems. Here are the common failure modes:

Relay failure modes in cars

    1. Sticking or Seizing
    Cause: Internal components (like the armature or contacts) of the relay get stuck or seized due to wear, contamination, or corrosion.
    Effect: The relay may remain either in the “on” or “off” position, causing the electrical circuit to remain continuously energized or disconnected. For example, a stuck relay in the fuel pump circuit might prevent the pump from turning off, draining the battery.
    2. Contact Wear or Pitting
    Cause: The relay contacts experience wear and tear due to repeated electrical arcing as they open and close. Over time, this can cause pitting or buildup of carbon on the contacts.